Construction & trades
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Free Structural Steel ITP Generator
Generate a complete Inspection & Test Plan for structural steel in seconds. Covers fabrication verification, welding inspection, bolt tensioning, surface preparation, and protective coatings — with hold points aligned to AS 4100 and AS/NZS 1554.
- Structural Steel-specific hold points and witness points
- Aligned with relevant Australian Standards
- Sign up free to download your PDF
- Save to your workspace and use on every project
What trade is this ITP for?
We'll build a practical starter checklist for your trade — you can edit anything after.
Background
What is a Structural Steel ITP?
A structural steel ITP defines the inspection and testing requirements for steel fabrication and erection — from material receipt and fit-up through to welding, bolt tensioning, surface preparation, and protective coating application. It ensures every critical step is inspected and recorded against AS 4100 and the project specification.
Steel is one of the most hold-point-intensive trades in construction. Weld quality, bolt tension, and coating thickness are all items that require verified inspection records. A missed weld inspection or an untorqued bolt can have serious structural consequences, which is why steel ITPs are closely scrutinised during audits.
For projects with multiple steel fabricators or erection packages, each package typically has its own ITP covering the specific connection types, weld categories, and coating systems relevant to that scope.
Quality checkpoints
Structural Steel ITP Hold Points & Witness Points
The AI generator automatically includes these checkpoints based on your scope description. Hold points require mandatory sign-off before work proceeds; witness points notify the relevant party but don't stop work.
Hold Points
Work stops until signed off
- Fit-up inspection prior to welding
- Weld inspection (visual + NDT where specified)
- Bolt tensioning and torque verification
- Surface preparation verification (blast profile)
Witness Points
Party notified, work can continue
- Material receipt and mill certificate verification
- Protective coating application (primer, intermediate, topcoat)
- Coating thickness measurement (DFT testing)
- Erection alignment and plumb checks
Applicable Australian Standards
- AS 4100 — Steel Structures
- AS/NZS 1554 — Structural Steel Welding
- AS/NZS 2312 — Protective Coatings
Audit-grade evidence
GPS & weather captured at every structural steel sign-off.
Generating a structural steel ITP gets you a checklist. Defending it years later in a defect claim is a different problem. HoldPoint records the inspector's GPS coordinates and the live weather — temperature, humidity, wind, and sky condition — at the moment they sign each hold point. The data prints on the final PDF under the signature.
Temperature on record
Pour temp, ambient, and curing window — automatically logged.
Humidity & wind
Critical for paint, coating, and curing claims under AS standards.
Lat / lng + map link
Proof the inspector was actually on site, not signing from the office.
Available on every paid HoldPoint plan. The free generator gives you the ITP — HoldPoint gives you the defensible record.
Common questions
Structural Steel ITP — Frequently Asked Questions
- What weld inspection is required in a steel ITP?
- Weld inspection requirements depend on the weld category specified in AS/NZS 1554. Category SP (Structural Purpose) welds typically require 100% visual inspection and a specified percentage of NDT (Non-Destructive Testing) — usually ultrasonic or magnetic particle testing. The ITP should specify the NDT method, acceptance criteria, and the hold point for inspection before the weld is covered or coated.
- What hold points apply to bolt tensioning?
- Bolt tensioning is a critical hold point because under-torqued bolts compromise connection capacity, and over-torqued bolts can cause bolt failure. The ITP should include a hold point at bolt tensioning verification, with the inspection recording the torque method (turn-of-nut, direct tension indicator, or calibrated wrench), the target torque value, and the inspector's sign-off.
- Do structural steel ITPs cover both fabrication and erection?
- They can, but it's common to have separate ITPs for fabrication (workshop) and erection (site). Fabrication ITPs cover cutting, fit-up, welding, and surface prep. Erection ITPs cover delivery inspection, alignment, bolting, and site welding. For simpler projects, a combined ITP works fine.
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GenerateNeed to manage ITPs across a live project?
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